
On Capacitor Dielectric Materials - A Chemist's
View
Karl A. Weber, Ph.D.
The fundamental function of a capacitor is to store opposite polarity
electrostatic charges on a pair of electrically isolated (insulated)
conductive surfaces. The quantity of charge stored on each of these
surfaces is ideally directly proportional to their surface areas
and inversely proportional to the distance between the surfaces.
Such a simple understanding needs to be refined to take into account
the effect of the electric field set up between the charged plates
on the insulating material. In theory this concern could be avoided
by constructing capacitors without any material between: a vacuum.
Unfortunately, such high vacuum devices would be impractical. The
next best insulating material is air since it provides limited interacting
material and a very high resistance. Air is only practical for the
lowest capacitances. Other insulating materials have included: paper/oil,
minerals, ceramics, glasses, ceramic corrosion layers on metals
and plastic films. Any insulating material used in capacitors of
identical dimensions will increase the capacitance with respect
to that of a vacuum.
The proportionality constant relating each material's capacitance
enhancement over that of a vacuum is known as its "dielectric
constant." The dielectric constant is a measure of the extent
to which the insulating material's surface interacts with the electric
field set up between the charged plates. The constant is dependent
on two molecular level properties: the permanent "dipole moment"
and the "polarizability" or the induced change in dipole
moment due to the presence of an electric field. The permanent dipole
moment is the average over the various dipole moments given rise
to by structural charge density differences over intramolecular
distances. The charge density differences result from the electronegativity
differences between the various atoms which comprise the molecular
structure of the insulator. Polarizability is the property which
arises from changes in the molecular electron distribution induced
by the applied electric field. Both of these properties contribute
to a net field, of opposite orientation to the inducing electric
field between the charged plates. The larger the dielectric constant,
the greater the induced field on the surface of the insulating material
or "dielectric."
In A.C. applications, where signal handling is involved, factors
which affect the rates of both charging/discharging become key issues.
Even though dielectrics with larger constants allow smaller size/capacitance
devices, the properties of such dielectrics contribute deleteriously
to audio signal processing. Where dielectrics with larger constants
are employed, their larger dipole moments/polarizabilities interact
more strongly with the inter-plate field, resulting in a stronger
induced opposing field on the dielectric. When a capacitor is discharged
across a load the polarized dipoles thermally relax in a statistical
manner, exhibiting a time decay, observed as a tailing decay of
residual current as complete discharge is approached. If the capacitor
is suddenly discharged, allowed time to set and then shunted across
a load it will discharge a residual current (of the same polarity
as the initial charge). Upon dissipation of the bulk of the charge,
the polarized dipoles on the dielectric thermally relax, which results
in a residual charge on the plates. The residual charge from dielectric
relaxation is known as the "dielectric absorption." When
an audio signal is passed through a capacitor the dielectric absorption
prevents full charging and discharging of the capacitor at the frequency
of the alternating current signal. When the signal reverses the
charging on the plates the dielectric absorption presents a lagging
current of the former polarity, a hysteresis effect results. This
effect becomes more acute with increasing frequency.
Obviously now, not all dielectrics are equal. In audio applications
it is desirable to seek the insulating material with the lowest
practical dielectric absorption; hence, lowest dielectric constant,
barring size and economics. Dielectric materials can be classified
based on their relative polarity/polarizability properties, which
the dielectric constants and dielectric absorptivities parallel.
What follows is a qualitative categorization of dielectric materials
in decreasing polarity/polarizability based on chemical structure
considerations (Dielectric constant data "K" given when
available):
I. Metal oxide corrosion layers (electrolytic capacitors):
1) Tantalum oxide (K = 11)
2)
Aluminum oxide (K = 7)
Both consist of polar metal oxide bonds possessing large permanent
dipole moments, polarizability factors are negligible.
II. Ceramics and Glasses:
1) Ceramics
- typically alumina or aluminosilicates (K = 4.5 - thousands)
2) Glasses - typically borosilicate (K = 4-8.5)
Similarly, the polar inorganic oxide bonds in these materials have
large permanent dipole moments.
III. Minerals:
1) Mica (most common)
- an alkali metal aluminosilicate, hydrate (K = 6.5 - 8.7)
Same as II.
IV.
A. Polymer films - functionally linked - ranked in order of decreasing
functional linkage polarity (brackets "[ ]" indicate guess
based on functional group polarity):
1)
Polyesters (ex. Mylar) - ester (K = 3.2 - 4.3)
2)
[Kapton - ether and imide]
3) Polyamides (ex.
Nylon) - amide (K = 3.14 -3.75)
4) Polycarbonate
- carbonate (K = 2.9)
5) [PEEK - ether and
ketone]
6) [Poly(phenylene oxide) - PPO -
ether]
7) [Poly(phenylene sulfide) - PPS-
thioether]
The members of the above list can essentially be ranked based on
polarity considerations alone, though polarizability considerations
are significant for the latter members of the list.
B. Polymer films - carbon chain backbone - ranked in order of decreasing
attached-group polarity/polarizability:
1)
Poly(vinyl chloride) - PVC - chloro-substituted (K = 3.3 - 4.55)
2) Poly(chlorotrifluoroethylene) - chloro- and
fluoro-substituted (K = 2.48 - 2.76)
3) Poly(p-phenyleneethylene)
- Parylene - exception to list phenyl ring in backbone (K = 2.65)
4) Polystyrene - phenyl-substituted (K = 2.54
- 2.56)
5) Polyethylene - essentially unsubstituted
carbon chain (K = 2.3 - 2.37)
6) Polypropylene
- methyl-substituted (K = 2.1)
7) Poly(tetrafluoroethylene)
(ex. Teflon) - perfluoro-substituted (K = 2.0 - 2.1)
To rank the first two members of this list consideration must be
given to both, polarity and polarizability considerations. Polymer
2) is adequately fluorinated to cancel C-F bond polarities, the
C-Cl bonds are the prime contributors to its polarity. Since C-F
bonds are not verypolarizable, polymer 1) has a higher polarizability
than polymer 2) and a correspondingly higher dielectric constant.
Polymers 3) and 4) can be ranked primarily on their polarizabilities,
which are significantly higher due to the pi-electrons in their
phenyl moieties. Polymers 5 and 6 differ mainly in that the methyl
substituted chains are less prone to wrap against themselves due
to steric methyl-methyl interactions. In Teflon the C-F bond polarities
essentially cancel since it is completely fluorinated, and given
that the C-F bonds are not very polarizable it exhibits overall
less polarizability than its unsubstituted carbon chain analogue,
5), polyethylene.
Based on polarization/dielectric constant considerations for minimization
of dielectric absorption, the best films for audio applications
are teflon and polypropylene. Runners up would be polyethylene and
polystyrene, based on these considerations alone. Throughout this
discussion, I have assumed that dielectric absorption and the dielectric
constant are directly correlated.
Apparently, when polarizability factors predominate, the time constant
for relaxation of the field induced dipole is critical. Otherwise,
one would expect polypropylene to have a lower dielectric absorption
than polystyrene, which is not the observed result. This can be
reasoned by re-examining what is being polarized by the field in
each. In the case of the polystyrene, the pi-electrons in the aromatic
rings (which have been modeled, in the past, as a "free electron
gas") can orient electronically, with less mechanical change
in the polymer structure. Hence, it can relax faster. In contrast,
the polarization of polypropylene involves more mechanical change
of the structure, and hence a slower relaxation rate.
Up to this point, I have only mentioned in passing paper/oil (paper-in-oil)
capacitors. These classic devices from "days of yore"
are making a comeback in some audio circles - especially among tube
connoisseurs. Certainly, they are of interest. Unfortunately, they
employ a composite dielectric that consists of a paper spacer/absorbent
saturated with an oil; therefore, they do not readily lend themselves
to the present simple analysis. Since the dielectric polarization
primarily occurs on the surface of the dielectric material, in the
vicinity of the plates, the dielectric constant in such a capacitor
would consist of a weighted average of two dielectric constants:
the most significant weighting attributed to the oil and the lesser
weighting attributed to the surface area of the fibrules of paper
in contact with the metal plates. The weightings for each dielectric
component are not readily measurable. Hence, all that we know is
that the contribution of the paper cannot be neglected, since it
acts as a supporting spacer for the tightly rolled foil plates and
makes intimate contact with them. One should measure the dielectric
constant for each type of paper/oil combination under consideration.
The most common combination is that of a petroleum derived mineral
oil absorbed into kraft paper. Common foils include aluminum and
tin. More "exotic" variants on this theme, are those capacitors
distributed by a certain manufacturer/distributor in England (who’s
name shall remain omitted here), which consist of a vegetable oil/unspecified
type paper dielectric and copper or silver foil plates. [It should
be noted that the same British manufacturer also sells a series
of mylar film (K = 4)/foil capacitors for signal handling: a pecular
dielectric material for high cost/performance audio signal carrying
applications.] The nature of the plate metal is not nearly as important
as that of the oil and the paper. Mineral oils, consist mainly of
saturated hydrocarbon oils and exhibit very low dielectric constants
near K = 2. In contrast, papers such as Kraft paper exhibit dielectric
constants on the order of K = 4. If we assume a mere 10% paper-plate
contact, the composite dielectric constant would be near K = 2.2;
which is similar to that of polypropylene. The 10% figure is merely
an arbitrary suggestion. Unfortunately, one would expect two superimposed
polarization thermal relaxation rates: that associated with the
polar solid cellulosic paper would be significantly slower than
that for the non-polar liquid mineral oil. In contrast, the relaxation
rate for a non-polar polymer film such as polypropylene would be
nearer that of mineral oil than that of paper; and its relaxation
characteristics would be more uniform due to its homogeneous nature.
The use of vegetable oil in place of the mineral oil only makes
matters worse for the paper/oil composite dielectric; since vegetable
oil, as a fatty acid ester, would exhibit a dielectric constant
in the vicinity of K = 3. If we again assume 10% paper-foil contact,
the composite dielectric constant would be near K = 3.1. (Perhaps
such capacitors might be better suited for the culinary arts!)
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